Toggle clamp is a tool used to securely place parts or components in the position normally during a production process. These clamps are fast-acting, they are easy to use, and the operator can quickly turn them on and off, and they securely lock in the position. That is why they are used in a wide range of production processes in which components need to be securely held in position and then quickly removed. Let’s know more about these clamps, their types, and their applications.
Different Types Of Toggle Clamps
Basically, there are six different types of toggle clamps. Let’s know them in detail.
1. Vertical: This is a common type of toggle clamp that is characterized by a bar that can swing down and vertically clamp on to a component. When closed, the handle stays in an upright or vertical position.
2. Horizontal: This clamp applies holding force in a downward direction. When closed, the handle stays in a horizontal position. If you want to keep your hand away from it during operation, then horizontal clamps have an advantage.
3. Plunger Action: This kind of clamp applies force in the straight-line, direct direction. It toggles between the rear and the forward position, which makes it helpful in situations when you occasionally need the clamp.
4. Hook Action: This kind of toggle clamp is often used for pulling components together. They can be single bolt or u-bolt. These clamps are often used for holding lids on items, and you can use them for securing doors, or for any other application in which two separate components are intended to be pulled together.
5. Cam Action: If the thickness of your component is not consistent, then cam action toggle clamps come to the rescue. This type of clamp allows variation to a certain extent. The handle of this clamp moves across the counter and locks it in position.
6. Plier Action: This is a hand tool that works in a squeezing like motion to pull parts together. It is often used for fabrication in the automotive industry. It is quite flexible and custom jaws can be made to precisely match the components.
Uses Of a Toggle Clamp
Here are a few common industrial or commercial applications of toggle clamps:
- To cope with a narrow rail: While feeding narrow end grains of cabinet door rails, toggle clamps can be used to back up the workpiece. Without such support, the rail may pivot into the bit, ruin the cut, and harm your fingers. You can mount a pair of toggle clamps to the spacer pin to keep it stable.
- To cut on-end tenons: Most people use a standard blade to cut tenons. But standing it on a clamp and feeding it with a blade is a dangerous process and you can use toggle camp to smoothen the tenons. A clamp can wrap over the rip of the saw and allow it to slide smoothly.
- To taper: If you are using a 2-leg tenoning jig, it is not convenient to hold and your fingers are put at high risk. Toggle clamp can make it convenient and even save your fingers from harm. Once you clamp your workpiece in place, adjust the fence and flush through the saw blade. The blade will precisely slice off the component without the need for a push stick.
Once you buy the most suitable toggle clamp for your purpose, you will be surprised to see how convenient and useful it can be. Its small size, convenient mounting, and high force put them in the category of highly useful industrial components.
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